Learn how we’re making a difference in the lives of the communities we serve. Discover inspiring tales of empowerment, education, and sustainable change as we work hand-in-hand with local communities for a brighter future.
A background on CSR in India In 2013, India became the first country in the world to legally mandate Corporate Social Responsibility (CSR) with the introduction of Section 135 of the Indian Companies Act, 2013. CSR was introduced to make…
We recognize that to fulfill our commitment to protect workers’ wellbeing, all stakeholders in the industry need to work together. This is why we have endorsed ILO’s Call to Action on “COVID-19: Action in the Global Garment Industry” which aims to generate actions from across the global garment industry to protect workers’ income, health and employment, and support manufacturers to survive during the COVID-19 crisis. The global action also calls for working together to establish sustainable systems of social protection for a more just and resilient garment industry.
It was an honor to receive the “Best Performer Employer – Rank -1” National Award 2019 under Deen Dayal Upadhyaya Grameen Kaushalya Yojana (DDU GKY) by the Ministry of Rural Development (MoRD), Government of India (GoI).
In a country where FLFP is abysmally low, focusing on women's holistic health and well-being is essential. Learn how Shahi embraced the challenge and built a program with its workers.
Columbia Sportswear, one of our key customers, is committed to reducing its water footprint across the supply chain. They have also partnered with Planet Water Foundation to give access to clean and accessible drinking water to schools in their supply chain communities. Columbia Sportswear and Shahi teamed up to invest in a water tower with ultra-filtration at a government school in Kuppam, Andhra Pradesh, near one of our factories.
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SENIOR VICE PRESIDENT • MARKETING
Shahi is a lovely organization to work — professionally driven, wonderful work culture, respect for human values, and strong CSR initiatives.
Water Efficiency
Reduce dependence on freshwater through recycling and reducing our water consumption.
Water Intensity:
We are researching, developing, and introducing new technologies to become more water efficient and reduce consumption. Some of our recent initiatives include:
Waterless washing technologies such as eFlow and Ozone.
Using efficient wash-off chemicals.
Recovering condensate water from boilers and dryers.
Using reverse Osmosis (RO) reject for screen and drum washing.
Installing aerators at water taps enables up to 20% water savings.
81% & 71% recycled water usage for industrial purposes in garment units and textile mills, respectively
Achieve 85% and 75% recycled water by 2024, respectively.
Water Recycling:
Our ongoing commitment has been to consistently decrease our reliance on freshwater by implementing state-of-the-art effluent and sewage treatment technologies in our pursuit of self-sufficiency through:
Advanced effluent treatment plants (ETPs) are highly efficient wastewater treatment, enabling the recovery of water to be reused in our production processes.
Reused Domestic effluent (sewage) is also treated through Sewage Treatment Plants (STPs) and in washrooms for ash quenching, horticulture, and dust control.
Most of our wet processing units use treated water, helping the facilities achieve zero liquid discharge (ZLD).
Align with global standards for zero discharge of hazardous chemicals and source sustainable alternatives.
Zero Discharge of Hazardous Chemicals (ZDHC):
We have been active contributors to ZDHC since its inception in 2011 and follow the regularly updated AFIRM/AAFA RSL. Our facilities were the first in India to be ZDHC audited by two brands and a third party in 2012-13. We have also developed a single-window chemical purchase procedure to prevent the entry of restricted (priority) chemicals in our operations.
Alternative Dyes & Chemicals:
Our procedures for handling chemicals ensure the minimization of the use of hazardous chemicals and prevent them from entering our manufacturing process.
We are constantly researching and finding ways to reduce and substitute chemical use in washing.
Proper Storage and Handling:
Our Chemical Management Policy and Chemical Purchase Policy govern our effective chemical management. Our processes are in alignment with ZDHC TIG (Technical Industry Guidelines).
Our chemical management guidelines include proper chemical storage, chemical use, Personal Protective Equipment (PPE) usage and selection, and emergency response training.
Going above and beyond industry standards, our mills and several washing facilities are certified by OEKO-TEX® STANDARD 100, a globally standardized and independent testing and certification system.
We utilize digital platforms like BVE3, BHive, and Clean Chain to produce monthly ZDHC in-check reports.
Sustainably sourced materials:
Our material sourcing strategy prioritizes acquiring raw materials from partners within sustainable supply chains, specifically considering environmental and social factors. We continuously work on testing newer sustainable alternatives to conventional materials and actively market them to our customers.
Read more about how we created India’s first woven Cradle to Cradle Certified® Gold product.
56% of the fiber content in the fabric utilized in Shahi's garment manufacturing originates from sustainable sources.
Energy & Emissions
We aim to improve energy efficiency and adopt renewable energy to mitigate emissions.
70% Renewable Electricity
100% renewable electricity by 2026
Renewable Electricity:
We have set up solar power plants and windmills in Karnataka with total capacities of 92.5 MW.
These generate 70% of Shahi’s total electrical energy consumption. Know more about Shahi’s journey to 100% renewable energy.
Clean Energy:
In Shahi’s efforts to reduce carbon footprint, we have taken a bold step toward a greener and cleaner future by completely phasing coal out from our garmenting units.
36% energy consumption comes from carbon-neutral sources
50% carbon neutrality by 2026
31% reduction in Scope 2 emissions as compared to the baseline from 2018-19
Emissions:
Shahi is reducing carbon emissions by:
Incorporating green design for natural light and ventilation in production areas.
Switching from HSD to agro-waste or PNG boilers.
Recovering heat from our operations.
Planting trees under our community programs through our Swacchatam CSR Initiatives.
Energy Efficiency:
Our measures taken for reducing energy intensity include:
Upgrading to LED lighting from T8 and T5 fluorescent lamps.
Replacing sewing machine clutch motors with servo motors.
Implementing Variable Frequency Drives (VFDs) in our equipment.
Installing energy-efficient machinery for sewing, washing, and utilities.
Incorporating occupancy sensors in less frequently used spaces.
Adding skylights, rooftop ventilators, and aluminum-insulated roofs.
Empowered Workforce
Enhance employees’ technical and soft skills.
78% supervisors at Shahi are trained STITCH
Train 100% of our supervisors by 2024
STITCH: Supervisors’ Transformation Into Change Holders
In 2016, Shahi partnered with Good Business Lab (GBL) to design a 6-month soft-skills program tailored for line-level supervisors, which encompasses sessions on topics ranging from problem-solving and coaching to gender sensitivity and improving workplace culture.
Impact:
GBL’s research shows that STITCH enhances supervisors’ stock of soft skills, reduces turnover, and increases the workers’ productivity in their lines, thus raising incomes and the probability of receiving incentive bonuses. Know more about STITCH.
PULSE: Promoting Upcoming Leadership at Shahi Exports
An 8-month immersive curriculum in leadership through personal and interpersonal growth. This program equips participants to embody Shahi’s vision and cultivate a positive and productive work environment.
455 Senior management were enrolled
Enroll 500 leaders in eight months of leadership course training under PULSE by 2025
837 Captains appointed and leading the lines across 2 divisions
Implement in all units of the Knits Division and Men, Bottoms, and Denim Division by 2025
Captain Program:
An upskilling program designed to elevate the work environment by promoting holistic skills in candidates chosen to become Captains. Candidates undergo comprehensive training to manage sewing lines.
Gap Inc. P.A.C.E.:
A comprehensive life skills training crafted for female garment workers, encompassing communication, time, stress management, legal awareness, execution excellence, and more.
With the Good Business Lab, we studied the business impact and found a positive return on investment, which has created a powerful business case for extending the program to every worker:
Impact
Business and Career:
GBL’s research shows P.A.C.E. beneficiaries are:
– 20% more productive
– Likely to get promoted up to three times quicker
– More likely to enroll in further skill development courses
Personal Impact:
– Increased confidence and self-esteem
– Stronger communication skills
– Greater financial awareness and goal-setting
– More likely to save for their children’s education
– More likely to take advantage of state-sponsored pension and health schemes
86,492 Female Workers trained since 2007
Train 90,000 women in Gap Inc. P.A.C.E. by 2024
Fair & Respectful Workplace
Uphold human rights through executed policies and robust grievance management systems.
53,542 Women Skilled
Skill 65,000 women by 2024
80+
Training Centers
18
States
Skills for Employment:
Skill Development is a potent instrument for personal and societal advancement. As a project implementation partner since 2013 for the Government of India, we offer training programs to underprivileged youth and women.
Social and Labor Convergence Projects (SLCP):
Since 2019, we have proactively participated in the Social and Labor Convergence Projects (SLCP).This has mitigated audit fatigue by saving 1,728 hours while establishing a uniform assessment framework for our factories.
Worker voice is indispensable at Shahi. The key drivers of effective worker voice are
Building our ability to listen through a variety of channels and enabling workers to transparently utilize channels and witness the journey that their participation takes.
74% of our factories have access to Inache
Achieve 100% accessibility by FY 2024
Click to learn more
A background on CSR in India
In 2013, India became the first country in the world to legally mandate Corporate Social Responsibility (CSR) with the introduction of Section 135 of the Indian Companies Act, 2013. CSR was introduced to make businesses pay more attention to ways they can positively impact society and the environment. The law requires companies with a certain turnover and profitability to spend 2% of their average net profit for the past three years on CSR. The CSR budget can be invested in specified areas such as promoting education, eradicating hunger, promoting gender equality, and environmental sustainability. Due to its mandatory nature, the CSR regime in India has the potential to greatly support more capital infusion into the social and environmental sector, thus supporting the country in achieving national and global development goals. However some have criticized this mandate, claiming that CSR must be voluntary or else it is effectively a corporate tax. Nonetheless, eight years since it was first introduced, the CSR mandate remains in place and has been further fine tuned and optimized to ensure companies invest in positive impact.
Focusing on COVID-19 relief in 2021
One of the ways the CSR mandate has been updated is to encourage companies to support their communities through the COVID-19 pandemic. India is currently recovering from a devastating second wave of COVID-19, as the spread continues to have a damaging impact on the health and livelihoods of millions of people across the country. At Shahi, we are leveraging our CSR funds to support our communities by providing ration kits to migrant workers infected with COVID-19 through our Migration Support Center (MSC), donating medical equipment to local hospitals, and other community relief activities based on needs assessments.
Shahi’s approach to CSR
Shahi was established in 1974 by a visionary female entrepreneur Mrs. Sarla Ahuja who started her journey as a sewing machine operator in a local apparel factory in New Delhi. For over 45 years now, we have been serving the communities in which we operate with a special focus on the employment and empowerment of women from low-income backgrounds. Working within the Government guidelines on CSR, our initiatives are guided by the following core commitments:
To contribute to social, economic, and environmental development initiatives in the communities in which we operate and the society at large
To ensure all CSR initiatives undertaken by us have a long-term sustainable and positive impact on marginalized populations
Our initiatives are based on needs assessment and consultation with communities and local governments. We implement our initiatives directly through our internal teams and also partner with expert organizations, specialized non-government organizations, and local implementation agencies.
Our CSR policy has been recently revised as per the provisions of the January 2021 amendment in the Companies Act. This amendment lays greater emphasis on compliance with the law and deeper involvement of businesses in CSR initiatives. Our policy includes the scope and applicability of our CSR initiatives, governance structure, guiding principles of selection, implementation, and monitoring, and expenditure, along with a detailed Annual Action Plan for all the projects undertaken by the company.
Based on the need assessment, we have identified the following focus areas to implement our CSR initiatives:
Education – Good school infrastructure improves the quality of education and the experiences of school learning. We support education in Government schools by focused interventions on infrastructure development, provision for drinking water and sanitation, and repair and renovation of school buildings. Also support undergraduate scholarship programs for students from low-income backgrounds.
“We are thankful to Shahi Exports for providing desks, benches, and sports equipment to our school. Our students are happy with comfortable sitting arrangements, and they are really enjoying their Physical Education classes with new equipment. Many new learning opportunities will also come up with a beautifully created Science Lab under Shahi’s CSR initiatives for our students from Grade 3 to 10.” Mr. Shivappa, Head Master, Government Primary School, Hootagali, Mysore, Karnataka
Community infrastructure – We support community infrastructure development such as public toilets, and bus shelters, etc. As road safety is crucial to saving lives and preventing injuries, our initiatives also focus on tilling roads, construction of skywalks, provision of traffic safety equipment such as barricades, and construction of bus shelters, etc.
Drinking Water – Water is a fundamental human need, yet many people lack access to safe drinking water leading to several water-related ailments. Understanding this need, we provide RO water filtration plants, water coolers, and storage tanks at public places, migrant worker hostels, police stations, and government dispensaries.
The welfare of migrant workers – Migrant workers in urban areas face several challenges. We have partnered with Odisha Rural Development and Marketing Society to implement a Migration Support Center project in Bengaluru, Karnataka. H&M and Good Business Lab have extended their support as design partners on this project which aims to support migrant workers with psychological, social, and informational services to help them settle in new urban environments.
Environmental protection – We strive to grow our business whilst reducing the environmental impacts of our operations. Under this focus area, we prioritize efforts such as tree plantation and spreading environmental awareness.
Health – Women from low-income backgrounds often lack access to basic health information and services that affect their overall wellbeing. In partnership with not-for-profit organizations such as Good Business Lab, Family Planning Association of India, Samwada, and Basic Needs India, our community health interventions focus on providing women’s health information and services, including sexual and reproductive health, and psychological wellbeing services.
Supporting Research and Development Projects – Through collaboration with academic institutions such as the National Institute of Fashion Technology and not-for-profit organizations such as Good Business Lab, we support research on technology development under Industry 4.0 and the wellbeing of low-income workers in labor-intensive industries.
The way forward
As a responsible and progressive organization, we will continue to strategically develop our CSR initiatives to benefit the community and the environment. We are open to collaboration with like-minded organizations to scale up our initiatives and add new projects to scale impact.
“ As a leading apparel exporter, our core principles of sustainable business will continue to drive us. Along with exporting apparel, we also intend to export our learnings and ideas from our work in CSR.” Anant Ahuja, Head – Organizational Development, and CSR Committee Member, Shahi Exports
For more information and collaboration on CSR initiatives, you can reach out to us at od@shahi.co.in
68% of our factories run BSafe Trainings
Train 100% of our workforce in the first round of BSafe by 2025
Click to learn more
A background on CSR in India
In 2013, India became the first country in the world to legally mandate Corporate Social Responsibility (CSR) with the introduction of Section 135 of the Indian Companies Act, 2013. CSR was introduced to make businesses pay more attention to ways they can positively impact society and the environment. The law requires companies with a certain turnover and profitability to spend 2% of their average net profit for the past three years on CSR. The CSR budget can be invested in specified areas such as promoting education, eradicating hunger, promoting gender equality, and environmental sustainability. Due to its mandatory nature, the CSR regime in India has the potential to greatly support more capital infusion into the social and environmental sector, thus supporting the country in achieving national and global development goals. However some have criticized this mandate, claiming that CSR must be voluntary or else it is effectively a corporate tax. Nonetheless, eight years since it was first introduced, the CSR mandate remains in place and has been further fine tuned and optimized to ensure companies invest in positive impact.
Focusing on COVID-19 relief in 2021
One of the ways the CSR mandate has been updated is to encourage companies to support their communities through the COVID-19 pandemic. India is currently recovering from a devastating second wave of COVID-19, as the spread continues to have a damaging impact on the health and livelihoods of millions of people across the country. At Shahi, we are leveraging our CSR funds to support our communities by providing ration kits to migrant workers infected with COVID-19 through our Migration Support Center (MSC), donating medical equipment to local hospitals, and other community relief activities based on needs assessments.
Shahi’s approach to CSR
Shahi was established in 1974 by a visionary female entrepreneur Mrs. Sarla Ahuja who started her journey as a sewing machine operator in a local apparel factory in New Delhi. For over 45 years now, we have been serving the communities in which we operate with a special focus on the employment and empowerment of women from low-income backgrounds. Working within the Government guidelines on CSR, our initiatives are guided by the following core commitments:
To contribute to social, economic, and environmental development initiatives in the communities in which we operate and the society at large
To ensure all CSR initiatives undertaken by us have a long-term sustainable and positive impact on marginalized populations
Our initiatives are based on needs assessment and consultation with communities and local governments. We implement our initiatives directly through our internal teams and also partner with expert organizations, specialized non-government organizations, and local implementation agencies.
Our CSR policy has been recently revised as per the provisions of the January 2021 amendment in the Companies Act. This amendment lays greater emphasis on compliance with the law and deeper involvement of businesses in CSR initiatives. Our policy includes the scope and applicability of our CSR initiatives, governance structure, guiding principles of selection, implementation, and monitoring, and expenditure, along with a detailed Annual Action Plan for all the projects undertaken by the company.
Based on the need assessment, we have identified the following focus areas to implement our CSR initiatives:
Education – Good school infrastructure improves the quality of education and the experiences of school learning. We support education in Government schools by focused interventions on infrastructure development, provision for drinking water and sanitation, and repair and renovation of school buildings. Also support undergraduate scholarship programs for students from low-income backgrounds.
“We are thankful to Shahi Exports for providing desks, benches, and sports equipment to our school. Our students are happy with comfortable sitting arrangements, and they are really enjoying their Physical Education classes with new equipment. Many new learning opportunities will also come up with a beautifully created Science Lab under Shahi’s CSR initiatives for our students from Grade 3 to 10.” Mr. Shivappa, Head Master, Government Primary School, Hootagali, Mysore, Karnataka
Community infrastructure – We support community infrastructure development such as public toilets, and bus shelters, etc. As road safety is crucial to saving lives and preventing injuries, our initiatives also focus on tilling roads, construction of skywalks, provision of traffic safety equipment such as barricades, and construction of bus shelters, etc.
Drinking Water – Water is a fundamental human need, yet many people lack access to safe drinking water leading to several water-related ailments. Understanding this need, we provide RO water filtration plants, water coolers, and storage tanks at public places, migrant worker hostels, police stations, and government dispensaries.
The welfare of migrant workers – Migrant workers in urban areas face several challenges. We have partnered with Odisha Rural Development and Marketing Society to implement a Migration Support Center project in Bengaluru, Karnataka. H&M and Good Business Lab have extended their support as design partners on this project which aims to support migrant workers with psychological, social, and informational services to help them settle in new urban environments.
Environmental protection – We strive to grow our business whilst reducing the environmental impacts of our operations. Under this focus area, we prioritize efforts such as tree plantation and spreading environmental awareness.
Health – Women from low-income backgrounds often lack access to basic health information and services that affect their overall wellbeing. In partnership with not-for-profit organizations such as Good Business Lab, Family Planning Association of India, Samwada, and Basic Needs India, our community health interventions focus on providing women’s health information and services, including sexual and reproductive health, and psychological wellbeing services.
Supporting Research and Development Projects – Through collaboration with academic institutions such as the National Institute of Fashion Technology and not-for-profit organizations such as Good Business Lab, we support research on technology development under Industry 4.0 and the wellbeing of low-income workers in labor-intensive industries.
The way forward
As a responsible and progressive organization, we will continue to strategically develop our CSR initiatives to benefit the community and the environment. We are open to collaboration with like-minded organizations to scale up our initiatives and add new projects to scale impact.
“ As a leading apparel exporter, our core principles of sustainable business will continue to drive us. Along with exporting apparel, we also intend to export our learnings and ideas from our work in CSR.” Anant Ahuja, Head – Organizational Development, and CSR Committee Member, Shahi Exports
For more information and collaboration on CSR initiatives, you can reach out to us at od@shahi.co.in
Employee Health & Well-being
We strongly emphasize the well-being of our employees. Shahi continuously implements various measures to ensure the holistic welfare of its workforce. We emphasize and ensure safety, create awareness, and tackle health issues our people face.
Prioritizing Employee Safety at the Workplace:
Our organization has a well-defined occupational health and safety management (OHSM) system per the Factories Act of 1948. The OHSMS is based on the standards prescribed by the International Labour Organization. Safety and Well-being Officers at each unit ensure these standards are upheld, and all safety measures are followed without compromise.
We have established our goals and are dedicated to:
– Complying with all relevant safety laws, regulations, and requirements
– Implementing process safety and management strategies, including safety committees, audits, risk assessments, and documenting safety-related data
– Creating a workplace free from injuries by fostering strong employee engagement
Training and Awareness:
We conduct extensive safety training, health camps, and awareness sessions to empower our workforce with the knowledge necessary to minimize risks. We reduce the likelihood of workplace fatalities by raising consciousness among our employees.
Employee Health:
Within all our facilities, we have established fully equipped medical centers with skilled medical teams comprising nurses and doctors to address primary injuries and provide direct medical care. Furthermore, our employees and workers benefit from coverage under the Employees’ State Insurance (ESI). We organize several camps such as
– Anemia Detection Camps
– Audiometry Camps
– Employee State Insurance Corporation (ESIC) Camp,
– Eye Health
Post-Natal Care, and Creche Facilities:
We understand the challenges associated with balancing professional responsibilities and parenting duties. Our crèche care has been crafted to offer a secure and nurturing environment for the children of our employees aged below six years. We ensure that the crèche meets the highest hygiene and child development standards.
Waste Towards Circularity
Manage our waste to reduce, reuse, recycle, and ultimately close the loop.
We strive to reduce waste generation through careful planning and innovation by optimizing our production processes, promoting recycling, and fostering circularity.
Our Waste management policy ensures our legal compliance with respect to waste generation, storage, and disposal. It helps us improve our waste management processes, avoid unnecessary use of raw materials to minimize waste generation, and reduce hazardous waste within our premises. Our teams are trained in effective waste management practices.
In our mills and garmenting units, two distinct categories of waste are generated: hazardous and non-hazardous.
All hazardous waste is directed to an SPCB-authorized recycler or disposer. Non-hazardous waste is also sent to approved vendors.
Reducing Waste:
Digital Sampling:We’ve adopted digital sampling, eliminating the need for most physical samples and thus minimizing waste.
Precision Cutting: We continually enhance the efficiency of our cutting markers and patterns, minimizing fabric wastage at the source.
Upcycling End Bits: Every end bit generated during the cutting process is upcycled, ensuring value maximization from each meter of fabric.
Energy
Our Approach to Energy Conservation
Environmental Area
Goal
Target Year
FY 2021 Performance
Baseline Year Performance
Energy
Baseline year (2018-19)
To have 100% renewable electricity
FY 2026
68%
47%
To have 50% energy consumption from carbon-neutral sources
FY 2026
35%
31%
Renewable Energy
Shahi has set up two solar power plants in Karnataka with capacities of 32MW and 52MW. Our upcoming strategy aims to reach the goal of 100% of Shahi’s power consumption to be generated by renewable sources by 2026.
In addition, we have invested in seven wind turbines, which generate the equivalent of 8.5% of Shahi’s total electrical energy consumption. Know more about Shahi’s journey to 100% renewable energy.
We have converted most of our high-speed diesel (HSD) fired boilers into agro-waste (biomass) or PNG-fired boilers. As a result, over 35% of the energy consumed in our factories is carbon neutral.
By generating power through steam turbines, we are reducing our power consumption from other sources, leading to a reduction in GHG emissions.
Improving Energy Intensity
Across our factories and mills, we have launched several initiatives and installed new technologies to reduce our energy consumption. These initiatives include:
Replacing T8 lamps with LED lighting across leading to 50% power savings
Replacement of clutch motors with servo motors in sewing machines
Comprehensive air leak audits to prevent compressed air leakages
Usage of occupancy sensors in sparingly used areas
Flash steam recovery
Self power generation from process steam
Green Building Design
Our new factories, since 2016, were designed and built to harness sunlight to illuminate our shop floors. The architecture facilitates natural ventilation that reduces heat dissipation from electric lighting fixtures.
At Shahi, we recognize the significance of energy's dire impact on climate change. Investing in Green Building principles minimizes our energy consumption significantly in the long run. Green Building Design.
Water
Our Approach to Water Conservation
Environmental Area
Goal
Target Year
FY 2021 Performance
Baseline Year Performance
Water and Wastewater
Baseline year (2021-22)
To have 85% recycled water used for industrial purposes in garment units
FY 2024
80%
2021-22 is the baseline year
To have 75% recycled water used for industrial purposes in textile mills
FY 2024
80%
2021-22 is the baseline year
Read more on our water efficiency in our Denim Operations.
Recycling and Reuse
Our advanced effluent treatment plants (ETPs) provide a highly efficient treatment of waste water, enabling the recovery of good quality water to be reused in our production processes.
Domestic effluent (sewage) is also treated through Sewage Treatment Plants (STPs) and reused in washrooms, for ash quenching, horticulture and dust control.
Most of our wet processing units use treated process water, helping the facilities to achieve zero liquid discharge (ZLD).
We are continuously reducing our dependence on fresh water by improving our recycling and reuse efforts through better technology.
Improving Water Intensity
At both our factories and mills, we are constantly researching, developing and introducing new technologies to become more water efficient and reduce consumption. Some of our recent initiatives include:
Waterless washing technologies such as eFlow and Ozone
Use of efficient wash-off chemical
Condensate water recovery from boilers and dryers
Reverse Osmosis (RO) reject for screen and drum washing
Installation of aerators at water taps which enables up to 20% water savings
Rainwater Harvesting
Rainwater harvesting: Our rainwater harvesting systems at Shimoga and other facilities help recharge groundwater levels.
Chemicals & Materials
Our Approach to Chemical Management
Zero Discharge of Hazardous Chemicals (ZDHC)
We have been the active contributors for ZDHC since its inception in 2011. Our facilities were the first ones in India to be ZDHC audited by two brands a third party in 2012-13. Since then our facilities’ wastewater samples are regularly being tested as per ZDHC wastewater guidelines, which we are disclosing externally on IPE platform and now at ZDHC Gateway. We have also developed single window chemical purchase procedure to prevent the entry of restricted (priority) chemicals in our operations.
Proper Storage and Handling
We strictly adhere to non-usage of restricted chemicals and have a strong governance system in place to ensure proper chemical management through regular audits, trainings and guidelines displayed across our factories. Our chemical management guidelines include proper chemical storage, chemical use, Personal Protective Equipment (PPE) usage and selection, and emergency response training.
Going above and beyond industry standards, our mills and several washing facilities are certified by OEKO-TEX® STANDARD 100, a globally standardized and independent testing and certification system.
Reduction in Chemical Use
We are constantly researching and finding ways to reduce chemical use by substituting certain chemicals in the washing process.
Sustainably sourced materials used at Shahi
BCI cotton
Organic Cotton: Global Organic Textile Standard and Organic Cotton Standards (GOTS, OCS)
Canopy Viscose
Certified Sustainable Viscose
Ecovera (Viscose)
Liva Eco (Viscose)
Recycled Polyester
Tencel
Hemp
A strong focus on sustainable material sourcing has enabled Shahi to achieve (FY 2021)
26% sustainably sourced fabric used in garment manufacturing
46% sustainably sourced yarns used in fabric manufacturing at our mills
Read more about how we created India’s first woven Cradle to Cradle Certified® Gold product.
Waste
Shahi’s Waste Management Policy outlines our efforts to minimize waste at the source, right from conceptualization and design, to how we use raw materials. We are mapping waste streams, creating traceability, and exploring circularity with industry partners. The two types of waste generated in garment manufacturing are called hazardous and non-hazardous. All our hazardous waste is disposed of by vendors authorized by the Pollution Control Board, and non-hazardous waste is sold to vendors who recycle, downcycle or upcycle it.
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Our Approach to Chemical Management
Zero Discharge of Hazardous Chemicals (ZDHC)
We have been the active contributors for ZDHC since its inception in 2011. Our facilities were the first ones in India to be ZDHC audited by two brands a third party in 2012-13. Since then our facilities’ wastewater samples are regularly being tested as per ZDHC wastewater guidelines, which we are disclosing externally on IPE platform and now at ZDHC Gateway. We have also developed single window chemical purchase procedure to prevent the entry of restricted (priority) chemicals in our operations.
Proper Storage and Handling
We strictly adhere to non-usage of restricted chemicals and have a strong governance system in place to ensure proper chemical management through regular audits, trainings and guidelines displayed across our factories. Our chemical management guidelines include proper chemical storage, chemical use, Personal Protective Equipment (PPE) usage and selection, and emergency response training.
Reduction in Chemical Use
We are constantly researching and finding ways to reduce chemical use by substituting certain chemicals in the washing process.
Our Approach to Water Conservation
Recycling and Reuse
Our advanced effluent treatment plants (ETPs) provide a highly efficient treatment of waste water, enabling the recovery of good quality water to be reused in our production processes.
Domestic effluent (sewage) is also treated through Sewage Treatment Plants (STPs) and reused in washrooms, for ash quenching, horticulture and dust control.
Most of our wet processing units use treated process water, helping the facilities to achieve zero liquid discharge (ZLD).
We are continuously reducing our dependence on fresh water by improving our recycling and reuse efforts through better technology.
Improving Water Intensity
At both our factories and mills, we are constantly researching, developing and introducing new technologies to become more water efficient and reduce consumption. Some of our recent initiatives include:
Waterless washing technologies such as eFlow and Ozone
Use of efficient wash-off chemical
Condensate water recovery from boilers and dryers
Reverse Osmosis (RO) reject for screen and drum washing
Installation of aerators at water taps which enables up to 20% water savings
Rainwater Harvesting
Rainwater harvesting: Our rainwater harvesting systems at Shimoga and other facilities help recharge groundwater levels.
Our Spring Sale Has Started
You can see how this popup was set up in our step-by-step guide: https://wppopupmaker.com/guides/auto-opening-announcement-popups/
HERFinance
HERFinance was launched in partnership with Columbia Sportswear to grow the financial inclusion of low-income female workers and impart relevant knowledge, skills, and attitudes to enable them to participate in the formal financial sector. Peer trainers from amongst Shahi’s workers run the programme themselves, building their leadership and soft skills in the process.
Topics covered
Financial planning
Budgeting
Savings
Responsible borrowing
Family discussion on finances
Links to local financial services
Sunil Lukose Jesso
Sr. GM – Operations
Shahi provides a great platform for learning and induces a sense of process ownership in all its employees.
Noel Johnson Monteiro
Assistant GM – Human Resources
Shahi offers me complete autonomy in doing my job and achieving the targets set. The company has always appreciated my good performance and at the same time stood by me during tough times.
Dr. Leena Thakka
Chief Medical Officer
Shahi provides a great platform for learning and induces a sense of process ownership in all its employees.
Chitra Ramdas
Deputy GM – Organizational Development
Working with an organization which is founded by a lady and employing more than 70% females, is a real contribution to society — and I feel proud to be a part of it.
Joseph MT
GM – Administration
Shahi has given me freedom to experiment with my creativity and has welcomed my new project ideas, which are now helping workers grow professionally and personally.
HERHealth
HERFinance was launched in partnership with Columbia Sportswear to grow the financial inclusion of low-income female workers and impart relevant knowledge, skills, and attitudes to enable them to participate in the formal financial sector. Peer trainers from amongst Shahi’s workers run the programme themselves, building their leadership and soft skills in the process.
Active since
2016
Workers reached
1,500
workers till June 2017
Topics covered
Financial planning
Budgeting
Savings
Responsible borrowing
Family discussion on finances
Links to local financial services
Programme partner
Columbia Sportswear
DEMONSTRATED IMPACT
Improved budgeting and savings planning
Increased savings in secure, formal institutions such as bank and post office
Increased awareness on financial facilities such as money withdrawal from ATM
PROGRAMME DEVELOPED BY
BSR
Swasti
P.A.C.E. (Personal Advancement & Career Enhancement)
Shahi was involved in the P.A.C.E. planning process from the very beginning. This collaborative approach has helped the program remain extremely relevant and our units now have the largest number of P.A.C.E.-trained women in the world. After several years, we have also developed a special version of the program for our male employees.
Topics covered
Communication
Problem-solving
Decision making
Time management
Execution excellence
Financial literacy
Social entitlement
Social entitlement
With the Good Business Lab, we researched the business impact of P.A.C.E. and found a positive return on investment which has created a powerful business case for extending the programme to every worker.
Watch the P.A.C.E. journey of our employee Sujatha in this short film from Gap.